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What’s the maximum read range of long-range RFID readers in industrial settings?

Cykeo News RFID FAQ 3930

Long-range RFID readers in industrial environments typically achieve ​8–15 meters (26–49 feet) under optimal conditions, with some high-performance models reaching up to ​20 meters (65 feet). However, actual range depends on four critical factors:

1. ​RFID Frequency & Power

  • UHF RFID systems (860-960 MHz) dominate industrial applications due to their long-range capabilities.
  • Readers like the ​LR-8000 Long-Range RFID Reader can reach ​15 meters at maximum power (4W EIRP in EU/ETSI regions, 1W FCC in the US).

2. ​Antenna Gain & Configuration

  • High-gain antennas (10–12 dBi) focus signals into narrow beams for extended range. For example, pairing the LR-8000 with a directional antenna can boost coverage to ​20 meters for conveyor belt or dock door applications.
  • Circular-polarized antennas perform better in environments with metal obstructions.

3. ​Tag Type & Orientation

  • Passive UHF tags with high sensitivity (e.g., ​Alien Higgs-9) achieve ​12–15 meters on moving assets like forklifts or pallets.
  • Tags mounted on metal surfaces (using ​on-metal RFID tags) reflect signals, reducing range by 30–40%.

4. ​Environmental Interference

  • Metal structures, machinery, and liquids can block or scatter RFID signals. In steel-heavy factories, range may drop to ​5–8 meters.
  • RF interference from Wi-Fi or industrial equipment (e.g., welding machines) further limits performance.

Pro Tip: For large warehouses, deploy ​multi-reader zones with overlapping coverage. Use fixed RFID antennas mounted on gantries or ceilings to maintain consistent reads on high-speed assets.

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