Cykeo RFID IoT Solution Products R&D Manufacturer
How to Make an RFID Antenna: Our Lab Notebook Full of Failures
40Tried to make an RFID antenna? We have too. Here’s a real account of the DIY process, where it goes wrong, and why we usually recommend buying instead.
MoreHow to Reduce RFID Tag Read Errors in High-Interference Environments?
High-interference environments like factories, hospitals, or dense retail spaces can disrupt RFID signals, leading to missed reads and operational delays. Here’s a systematic approach to improve accuracy using industry-tested methods and technologies like Cykeo’s interference-resistant systems.
1. Optimize Antenna Placement & Orientation
- Distance from Metal/Liquids:
- Keep antennas 30–50 cm away from metal shelves or liquid containers to reduce signal absorption.
- Angled Mounting:
- Tilt antennas 15°–30° to avoid reflections from nearby machinery or walls.
2. Adjust Frequency & Power Settings
- Frequency Hopping:
- Enable FHSS (Frequency-Hopping Spread Spectrum) to bypass crowded UHF channels.
- Transmit Power:
- Lower power (e.g., 25–28 dBm) in dense areas to reduce overlap; increase to 30–33 dBm in open zones.
3. Use Anti-Collision Protocols
- Dense Reader Mode (DRM):
- Stagger read cycles to prevent adjacent readers from interfering.
- Session S2/Query 5:
- Prioritize new tags over duplicates in fast-moving workflows.
4. Select Interference-Resistant Tags
- High-Quality Tags:
- Choose tags with tuned impedance for metal or liquid surfaces. Cykeo’s ShieldTag series, for example, minimizes detuning.
- Tag Placement:
- Attach tags to flat, non-metallic surfaces, avoiding edges or curved areas.
5. Environmental Shielding
- RF-Absorbent Materials:
- Line walls or equipment with ferrite tiles or foam to dampen stray signals.
- Zoning:
- Separate high-power machinery (e.g., motors) from RFID zones using physical barriers.
Case Study: Automotive Plant Boosts Read Accuracy to 99%
A European car manufacturer reduced RFID errors by 85% in its assembly line by deploying Cykeo’s DRM-enabled readers and ShieldTags. Post-optimization, inventory audits took 50% less time.
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What Are the Top RFID Readers for Warehouse Automation?
838Discover the top RFID readers for warehouse automation. Learn how Cykeo’s advanced systems boost accuracy, speed, and scalability in logistics and inventory management.
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